AN400 01EAN400 01E,
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FOREWORD GROUP INDEX This manual contains an introductory description on the SUZUKI AN400 and procedures for its inspec- tion/service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its main- tenance. Use this section as well as other sections to use as a guide for proper inspection and service. This manual will help you know the motorcycle bet- ter so that you can assure your customers of fast and reliable service. GENERAL INFORMATION 1 PERIODIC MAINTENANCE 2 ENGINE 3 * This manual has been prepared on the basis of the latest specifications at the time of publi- cation. If modifications have been made since then, differences may exist between the con- tent of this manual and the actual motorcycle. * Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail. * This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI motorcy- cles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you. FI SYSTEM 4 FUEL SYSTEM AND THROTTLE BODY 5 COOLING AND LUBRICATION SYSTEM 6 CHASSIS 7 ELECTRICAL SYSTEM 8 ? 9 Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual. Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the rider and passenger. SERVICING INFORMATION EMISSION CONTROL INFORMATION 10 © COPYRIGHT SUZUKI MOTOR CORPORATION 2002 HOW TO USE THIS MANUAL TO LOCATE WHAT YOU ARE LOOKING FOR: 1. The text of this manual is divided into sections. 2. The section titles are listed in the GROUP INDEX. 3. Holding the manual as shown at the right will allow you to find the first page of the section easily. 4. The contents are listed on the first page of each section to help you find the item and page you need. COMPONENT PARTS AND WORK TO BE DONE Under the name of each system or unit, is its exploded view. Work instructions and other service information such as the tightening torque, lubricating points and locking agent points, are provided. Example: Front wheel 1 Wheel bearing 2 Front tire 3 Front wheel 4 Spacer 5 Brake disc 6 Dust seal 7 Spacer A Front axle B Brake disc bolt ITEM N · m kgf - mI - ft A 65 6.5 47.0 B 23 2.3 16.5 SYMBOL Listed in the table below are the symbols indicating instructions and other information necessary for servic- ing. The meaning of each symbol is also included in the table. SYMBOL DEFINITION SYMBOL DEFINITION Torque control required. Data beside it indicates specified torque. Apply THREAD LOCK SUPER “1360”. 99000-32130 Apply oil. Use engine oil unless other- wise specified. Use engine coolant. 99000-99032-11X Apply molybdenum oil solution. (Mixture of engine oil and SUZUKI MOLY PASTE in a ratio of 1:1) Use fork oil. 99000-99044-10G Apply SUZUKI SUPER GREASE “A”. 99000-25010 (Others) 99000-25030 (USA) Apply or use brake fluid. Apply SUZUKI MOLY PASTE. 99000-25140 Measure in voltage range. Apply SUZUKI SILICONE GREASE. 99000-25100 Measure in current range. Apply SUZUKI BOND “1215”. 99000-31110 (Except USA) Measure in resistance range. Apply SUZUKI BOND “1207B”. 99104-31140 (USA) Measure in diode test range. Apply SUZUKI BOND “1216”. 99000-31230 Measure in continuity test range. Apply THREAD LOCK SUPER “1303”. 99000-32030 Use special tool. Apply THREAD LOCK SUPER “1322”. 99000-32110 (Except USA) Indication of service data. Apply THREAD LOCK “1342”. 99000-32050 (USA) ABBREVIATIONS USED IN THIS MANUAL A ABDC : After Bottom Dead Center AC : Alternating Current ACL : Air Cleaner, Air Cleaner Box API : American Petroleum Institute ATDC : After Top Dead Center ATM Pressure: Atmospheric Pressure A/F : Air Fuel Mixture E ECM : Engine Control Module Engine Control Unit (ECU) (FI Control Unit) ECT Sensor : Engine Coolant Temperature Sensor (ECTS), Water Temp. Sensor (WTS) EVAP : Evaporative Emission EVAP Canister: Evaporative Emission Canister (Canister) B BBDC : Before Bottom Dead Center F FI : Fuel Injection, Fuel Injector FP : Fuel Pump FPR : Fuel Pressure Regulator FP Relay : Fuel Pump Relay FTPC Valve : Fuel Tank Pressure Control Valve BTDC : Before Top Dead Center B+ : Battery Positive Voltage C CKP Sensor : Crankshaft Position Sensor (CKPS) CKT : Circuit CLP Switch : Clutch Lever Position Switch (Clutch Switch) G GEN : Generator CO : Carbon Monoxide GND : Ground CPU : Central Processing Unit GP Switch : Gear Position Switch D DC : Direct Current H HC : Hydrocarbons DMC : Dealer Mode Coupler DOHC : Double Over Head Camshaft I DRL : Daytime Running Light IAC Valve : Idle Air Control Valve IAP Sensor : Intake Air Pressure Sensor (IAPS) IAT Sensor : Intake Air Temperature Sensor (IATS) IG : Ignition L LCD : Liquid Crystal Display LED : Light Emitting Diode (Malfunction Indicator Lamp) LH : Left Hand [ Pobierz całość w formacie PDF ] |
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